by picprojects on Wed Oct 07, 2009 8:48 am
Hi Chris
I can’t picture what you have built, partly because even with your description it’s open to interpretation, what I think you’ve done may not be what you’ve actually done. Therefore I can’t help you without a detailed schematic diagram of what you have constructed and preferably some part numbers.
You haven’t mentioned any filter smoothing capacitors on the output of the bridge rectifiers, have you used any?
Have you measured the actual voltage between V+ and GND connection of CN1 on the MOSFET driver PCB and if so what is it?
It’s hard to understand how you have managed to burn out IC2 (which is a voltage regulator, not a transistor) since it has internal thermal overload and output over-current protection. The PCB has a reverse polarity protection diode at the input to IC2 so if you’ve destroyed IC2 you must have got something really wrong. (I suspect it has overheated and shutdown and if you’d left it to cool off it would still work, though what you’ve done to cook it in the first place is still a mystery)
I’d suggest you use Google to do some research on DC power supplies, you’ll find plenty of sites that cover the theory (which you need a bit of) and practical designs. However, if your application needs over 10amps it’s unlikely you’ll find much that you could build yourself so I’d recommend you buy a suitable power supply module.
You wouldn’t normally (okay, I wouldn’t) use a transformer for outputs above 1 amp in this type of application because they are inefficient and since cheap switch mode power supplies are readily available and much better suited to the job it’s easier to just buy one than try and build something.